Masters of concrete form Engineering
At Metal West, we command the transformation of liquid concrete into precisely formed structures through our expertly engineered steel molds. Our forming systems create the invisible magic that shapes infrastructure throughout Australia – the hidden frameworks that give concrete its final form, function, and finish.
We craft the tools that build the nation’s foundations – the precision molds that shape concrete into the structures that connect communities, manage water resources, support transportation networks, and enable agricultural productivity. This critical but often unseen craft represents one of our most significant contributions to the built environment.
Infrastructure Applications
Arch and Pier Forms
Our arch and pier forming systems create the critical support structures for bridges, overpasses, and elevated roadways – shaping the concrete that carries millions of vehicles safely over spans and obstacles.
Featured Project: Pedestrian Underpass
Our forming system enabled the creation of pedestrian access structures featuring:
- Precision-formed arch geometry for structural integrity
- Smooth finish requirements for public-facing surfaces
- Integrated features for water management
- Efficient form removal process minimizing construction time
Featured project:
This major infrastructure project utilized our custom forms to create:
- Large-scale concrete arches supporting roadway structures
- Critical pier elements with precise dimensional requirements
- Complex geometric interfaces between structural components
Infrastructure steel packages
Our forming systems for this project enabled the construction of:
- Multi-arch configurations with consistent dimensions
- Pier structures with integrated service pathways
- Forms designed for multiple reuses to enhance project economics
Specialized Applications
Our arch and pier forming systems support diverse applications including:
- Mine site access roadways designed for extreme loading conditions
- Underpass structures creating safe crossings beneath active roadways
- Launch bridge methods utilizing innovative construction techniques
Water Management Infrastructure
Drainage Structure Forms
Our specialized drainage forming systems shape the concrete structures that manage water resources throughout urban and rural environments:
Culvert Forms
Our culvert forming systems create the critical passage structures that channel water beneath roadways, railways, and developed areas – preventing erosion while maintaining water flow. These specialized forms feature:
- Precisely engineered geometry ensuring consistent water flow
- Reinforcement placement provisions ensuring structural integrity
- Smooth interior finish requirements minimizing flow resistance
- Efficient stripping design for form removal and reuse
Kerb Entry Systems
Our kerb entry forming systems create the transition elements between roadway surfaces and underground drainage networks. These specialized forms feature:
- Precise geometry meeting municipal standards
- Integration with existing roadway elevations
- Hydraulic flow optimization features
- Durable edge details resistant to vehicle impact
Agricultural Applications
Footings and Trough Forms
Our agricultural concrete forming systems create the durable structures essential for livestock management and rural operations:
Project: Agricultural Development
Our custom forms enabled the creation of:
- Specialized livestock management structures
- Water retention systems for arid environments
- Heat-resistant concrete structures for extreme climates
Project: Agricultural Systems
Our collaboration with this company produced forming systems for:
- Feed troughs optimized for specific livestock requirements
- Water management systems for efficient farm operations
- Movable post casting systems for flexible fencing configurations
Specialised Applications
Our agricultural forming systems support diverse applications including:
- Livestock feed troughs designed for durability and easy cleaning
- Water management structures optimized for farm operations
- Movable post casting systems enabling efficient fence construction
- Foundation systems for agricultural buildings and structures
Railway Infrastructure
Railway Structure Forms
Our railway infrastructure forming systems create the critical concrete elements supporting Australia’s rail networks:
Project: Railway Development
Our custom forms enabled the creation of:
- Replacement concrete sleepers matching existing systems
- Specialized junction components for rail transitions
- High-tolerance concrete elements for critical track alignment
PRoject: Railway Systems
Our collaboration on this project produced forming systems for:
- Mass production of standard sleeper components
- Specialized elements for high-rainfall area installations
- Dual-line transition components with critical tolerances
Specialized Applications
Our railway forming systems support diverse applications including:
- Timber replacement sleepers meeting heritage system requirements
- Modern high-speed rail components with exacting tolerances
- Special application elements for switches, crossings, and transitions
- Gang-casting systems enabling efficient production processes
Custom Application Forming
Specialized Concrete Forms
Our custom forming capabilities extend to unique applications requiring specialized concrete shapes and structures:
Keyway Shutters
Our keyway forming systems create the critical interlocking features essential for structural connections between concrete elements – enabling staged construction while ensuring load transfer between adjacent pours.
Architectural Seating Elements
Our specialized forms create distinctive concrete seating for:
- Public spaces with custom design requirements
- Commercial developments seeking unique identity elements
- Parks and recreational areas with specific durability needs
Bathroom Pod Modular Slab Moulds
Our collaboration on this project produced specialized forms for:
- Prefabricated bathroom units with integrated features
- Precise dimensional control for building integration
- Smooth interior finishes for immediate installation
- Complex internal service provisions and connections
Retaining, Barrier and Vehicle Kerb Forms
Our infrastructure protection forming systems create the concrete elements that separate and protect vehicles, equipment, and personnel:
- Retaining wall systems controlling earth movement and elevation changes
- Safety barrier forms creating vehicle containment structures
- Kerb protection elements defining roadway edges and pedestrian areas
These critical protection elements are shaped by our precision-engineered forming systems, creating the concrete boundaries that organize and safeguard transportation infrastructure.
Form engineering excellence
Stripping and Release Innovation
Our forming systems incorporate advanced stripping technology ensuring:
- Clean concrete surfaces without damage during form removal
- Efficient release processes minimizing labor requirements
- Form longevity through controlled separation mechanics
- Repeatability enabling consistent production cycles
Outstanding Finish Quality
Our forming systems create superior concrete surfaces through:
- Precision manufacturing eliminating form seam issues
- Specialized facing materials appropriate to specific applications
- Vibration accommodation preventing surface voids and honeycombing
- Corner and edge detailing producing clean architectural features
Tolerance Management
Our form engineering ensures dimensional precision through:
- CNC-controlled fabrication of form components
- Robust alignment systems maintaining accuracy during concrete placement
- Engineered compensation for concrete shrinkage and movement
- Quality verification processes confirming dimensional compliance
Transform your concrete construction operations with forming systems engineered for performance, fabricated with precision, and supported with expertise. Contact our concrete form division today to discuss your specific forming requirements.
